Coil Design

Our X-Coilâ„¢ windings are built to use copper efficiently and behave predictably at high load.

Instead of long, wasteful end-turns, X-Coilâ„¢ geometry shortens the path the current has to travel and keeps more copper working inside the active field. Rectangular conductors increase fill factor, while controlled end-turn routing makes the coil pack easier to impregnate, inspect, and service.

Key characteristics

  • Rectangular conductors for higher copper fill
  • Shorter end-turns vs round/triangular coils = lower resistance and heat
  • Controlled end-turn geometry to cut copper losses
  • Clear lead-out routing for serviceability and QC
  • Coil packs designed as repeatable modules for production

For OEMs this means more usable torque from the same package, better continuous performance under heat, and coil stacks that can be manufactured and reworked without guesswork.